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Home Product Overview Cleaner Machines Welder-Cleaner System
Welder-Cleaner System

The Welder-Cleaner transfer system, designed for floor space savings, consists of a 3 axis overhead gantry mechanism that takes welded sashes (or frames) from the welder and transfer them to the cleaner magazine which then feeds one sash (or frame) at a time to the cleaner. The design of the transfer system allows for a truly automated and continuous welding and cleaning operation. With the optional welder pre-loader, the Welder-Cleaner transfer system does not allow for any idle machine time.

 

Features:

  • Welds and Cleans - Min. 12” x 12” sash, Max. 60” x 60” sash
  • Cycle Time: 30 seconds per window
  • Welding Tolerance: +/- .015
  • Cleaning Tolerance: +/- .015
  • Footprint: 22’x 14’
  • 4-axis gantry for sash transfer
  • Equipped with 4 pocket anodized aluminum grippers
  • Blue powder coated welded base
  • White powder coated guards
  • Ergonomic working height, fine adjustments made via leveling feet
  • Infeed - Automatic Welder Loader, equipped with pre-load tracks to accommodate any sash size between and including min and max
  • Controls - Trio
  • Filter/Regulator with OSHA compliant lockout/tagout
  • Equipped with safety relief set to 150psi
  • Coalescing air filter
  • ½” air hookup (1 drop)
  • Minimum operating requirement of 80psi
  • Maximum operating requirement of 125psi
  • Minimum required air flow 25 cfm’s
  • Lubrication - Grease fitting at each ball-screw
  • Saws/Tooling: Bottom skive knife, Top skive knife, 4” saw blade, ¼” pilot router
  • Electrical: 240V AC (20A 3-Phase) or 480V AC(15A – 3 Phase) hookup
  • Fusible disconnect with OSHA compliant lockout/tagout
  • Fixture
    • Vertical clamping on welder and cleaner
    • Horizontal clamping on welder and cleaner
  • Outfeed conveyor
 

Optional Upgrades

  • Fixture
    • Customized per profile
    • Machined anodized aluminum 4 pocket fixtures on welder
    • Machined anodized aluminum fixture on cleaner
    • 4 pocket indexing loader for cleaner
  • Custom color powder coated steel tubular base with steel panel enclosure
  • Custom safety color powder coated guards
  • Infeed - Manual loading of welder
  • Dust Collection - Vacuum system available
  • Fixtures: Tilt latch router on cleaner, Tilt pin drill on cleaner, Top Hook knife