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SFMC Flexline Processors

sfmc

 

The SFMC is a custom fabrication machine center that utilizes a servo-controlled infeed, multiple saw assemblies, routers, pneumatic/hydraulic tooling for complete part fabrication in one machine cycle. The SFMC fabricates material utilizing a step-through process, in which the material is pushed across the saws and tooling, fabricating the lineal material in a series of in-line moves or steps. The design platform ensures consistent product quality and productivity while minimizing scrap.

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Features:

  • Estimated cycle time: to be determined by fabrication
  • Ergonomic working height, fine adjustments made via leveling feet
  • Heavy duty machined, powder coated, tubular steel frame with chip pans
  • Scrap chute at outfeed
  • 1/2” Filter/Regulator with OSHA compliant lockout/tagout
  • Coalescing air filter
  • Two 45 degree saws equipped with 3 HP motors and 16” carbide tipped saw blades
  • Saws pneumatically activated by Air/Oil cylinders
  • Flow controlled saw stroke
  • Standard saw guards with vacuum port
  • Saw carriage ride on precision ground rails and linear bearings
  • Infeed
    • Servo controlled Infeed accommodates 16’ lineal
    • Left to Right or Right to Left feed orientation
    • Thru-Beam photo eyes for mill length detection
  • Outfeed - 18” x 60” power outfeed conveyor
  • Electrical: 240V AC(20A – 3 Phase) or 480V AC(15A – 3 Phase)
  • Fusible disconnect with OSHA compliant lockout/tagout
  • Controls – combined PC + PLC control system
  • Networkable
  • Production data can be downloaded using JMC CSV file format
 

Optional Upgrades

  • Fixtures:
    • 2 or multi track custom fixtures
    • Machined anodized aluminum fixture
    • Alternative fixture material and coatings available
    • Vertical/Horizontal clamping
    • Fixture Identification
  • Custom tooling for fabrication
    • Hydraulic punch tooling
    • Drill transmission assemblies
    • Pneumatic drill/punch assemblies
    • CNC routers/tooling
  • Saws
    • 18”, 20”, 22” diameter carbide tipped saw blade
    • Multi positioned 45 degree pneumatically operated saw assemblies
    • 2 axis servo controlled positioning of 45 degree saws via ball screw
    • Overhead vertical/horizontal stroke jamb notch saw assemblies
    • Overhead vertical/horizontal stroke sill notch saw assemblies
  • Infeed
    • Optional infeed lengths accommodate 20’ or 24’ lineal
    • Single set pre-loader to accommodate 16’, 20’, or 24’ lineals
    • Double set pre-loader to accommodate 16’, 20’, or 24’ lineals
    • Diffuse photo eyes for independent mill length detection
    • Quick change infeed gripper and UHMW guides
    • Dual infeed system
    • Linear encoder
  • Outfeed
    • 5’ table with stainless steel top
    • 10’ roller table
    • Power conveyor
    • Wiper table
    • Extractor system
  • Software Options
    • Lineal Optimization
    • Preventative Maintenance software for tooling
  • Tail End utilization by stock parts or future batch parts
  • Label printing
  • Controls
  • Touch screen monitor
  • Additional monitor for infeed/outfeed
  • Variable frequency drive with brakes
  • Upgraded safety packages
  • Transformers available for different voltages
  • Custom color powder coating
  • 30 gallon air tank
  • Pro-Lube lubrication system for cutting
  • Auto-Lube system for machine lubrication
  • Dust collection system