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UCFM

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The UCFM is an automated straight-cut saw with hydraulics and equipped with a servo-controlled infeed. It is a flexible machine that accepts various interchangeable fabrication modules. The material is cut to length and fabricated based on the cut files that may be manually entered, loaded by USB jump drives, or downloaded via an available network connection.

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Features:

  • Estimated Machine Cycle time: 4-6 seconds cut to cut
  • Cut length Tolerance: ±0.010
  • Fabrication Location Tolerance: ±0.010
  • Fabrication Tolerance: ±0.010
  • Ergonomic working height, fine adjustments made via leveling feet
  • Heavy duty powder coated tubular steel frame
  • Removable debris tray
  • 1/2” Filter/Regulator with OSHA compliant lockout/tagout
  • Coalescing air filter
  • One 90 degree saw assembly equipped with a 3 HP motor and 16” carbide tipped saw blade
  • Saw pivots about roller bearings activated by air over oil pneumatic cylinder
  • Flow controlled saw stroke
  • 17.5 GPM Hydraulic unit
  • Infeed
    • Servo controlled Infeed accommodates 16’ lineal
    • Left to Right or Right to Left feed orientation
    • Thru-Beam photo eyes for mill length detection
  • Electrical: 240V AC(20A – 3 Phase) or 480V AC(15A – 3 Phase)
  • Fusible disconnect with OSHA compliant lockout/tagout
  • Controls – combined PC + PLC control system
  • Networkable
  • Production data can be downloaded using JMC CSV file format
 

Optional Upgrades

  • Fixtures:
    • 2 or multi track custom fixtures
    • Pneumatic/Hydraulic custom tooling for fabrication
    • Machined anodized aluminum fixture
    • Alternative fixture material and coatings available
    • Vertical/Horizontal clamping
    • Fixture Identification
  • Saws
    • 18” or 20” diameter carbide tipped saw blade
    • 5 HP motor
    • Variable frequency drive with brake

 

  • Infeed
    • Optional infeed lengths accommodate 20’ or 24’ lineals
    • Single set pre-loader to accommodate 16’, 20’, or 24’ lineals
    • Double set pre-loader to accommodate 16’, 20’, or 24’ lineals
    • Diffuse photo eyes for independent mill length detection
    • Quick change infeed gripper and UHMW guides
    • Linear encoder

 

  • Outfeed
    • 5’ table with stainless steel top
    • 10’ roller table
    • Power conveyor
    • Wiper table

 

  • Software Options
    • Lineal Optimization
    • Tail End utilization by stock parts or future batch parts
    • Label printing
  • Controls
    • Touch screen monitor
    • Additional monitor for infeed/outfeed
    • Variable frequency drive with brakes
    • Upgraded safety packages
    • Transformers available for different voltages
  • Custom color powder coating
  • Pro-Lube lubrication system for cutting
  • Auto-Lube system for machine lubrication
  • Dust collection system